Tugger Winch
critical
Known Models (6)
Coastal Marine Equipment (China) CME Tugger Winch
Pull 5-50 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch
size_range: ['CME-TG-5', 'CME-TG-10', 'CME-TG-25', 'CME-TG-50']
power_range_kw: [3, 25]
variant_count_approx: 4
period_start_year: 2005
period_end_year: None
drive_type: Electric / Hydraulic
construction: Compact steel, worm gear, band brake
Common Failures:
- • Worm gear quality varies
- • Band brake lining quality inconsistent
- • Motor insulation issues in humid climates
Service: Kürzere Inspektions-Intervalle empfohlen.
Spares: CME China. Lead time: 2-3 weeks China.
Fukushima (Japan) FK Tugger Winch
Pull 10-60 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch
size_range: ['FK-TG-10', 'FK-TG-20', 'FK-TG-40', 'FK-TG-60']
power_range_kw: [5, 30]
variant_count_approx: 4
period_start_year: 1970
period_end_year: None
drive_type: Electric
construction: Cast steel, worm gear, band brake
Common Failures:
- • Worm gear wear
- • Motor bearing failure
- • Band brake deterioration
Service: Standard Japanese deck machinery maintenance.
Spares: Fukushima Japan. Lead time: 3-5 weeks Asia.
Hatlapa / MAN Energy Solutions (Germany) Tugger Winch Type TG
Pull 10-80 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch
size_range: ['TG-10', 'TG-20', 'TG-40', 'TG-80']
power_range_kw: [5, 40]
variant_count_approx: 4
period_start_year: 1970
period_end_year: None
drive_type: Electric / Hydraulic
construction: Compact steel, worm gear, band brake
Common Failures:
- • Worm gear wear
- • Band brake lining deterioration
- • Motor insulation failure from deck exposure
Service: Standard tugger winch maintenance per MAN/Hatlapa manual.
Spares: MAN PrimeServ. Lead time: 3-6 weeks.
MacGregor / Cargotec (Finland) Tugger Winch Range
Pull 10-100 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch (Electric/Hydraulic)
size_range: ['TGW-10', 'TGW-20', 'TGW-50', 'TGW-100']
power_range_kw: [5, 50]
variant_count_approx: 4
period_start_year: 1975
period_end_year: None
drive_type: Electric / Hydraulic
construction: Compact welded steel, worm gear or planetary gear, band brake
Common Failures:
- • Band brake lining wear from frequent use
- • Worm gear wear after 15,000-20,000 hrs
- • Motor overheating from duty cycle exceeded
- • Wire rope drum groove wear
Service: Band brake inspection every 6 months. Worm gear oil annually. Duty cycle: typically intermittent (5 min on / 15 min off). Motor insulation test annually.
Spares: MacGregor/Cargotec. Lead time: 3-6 weeks.
Rapp Marine Group (Norway) Rapp Hydema Tugger Winch
Pull 10-80 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch (Hydraulic)
size_range: ['RH-TG-10', 'RH-TG-20', 'RH-TG-40', 'RH-TG-80']
power_range_kw: [5, 40]
variant_count_approx: 4
period_start_year: 1960
period_end_year: None
drive_type: Hydraulic
construction: Compact steel, hydraulic motor, band brake
Common Failures:
- • Hydraulic motor seal leak
- • Band brake wear
- • Hydraulic hose deterioration
Service: Hydraulic system maintenance critical. Oil analysis annually.
Spares: Rapp Marine Bodø. Lead time: 3-5 weeks.
Towimor (Poland) Tugger Winch Series
Pull 5-50 kN
· Wire Rope / Synthetic Line
type: Utility/Tugger Winch
size_range: ['TW-TG-5', 'TW-TG-10', 'TW-TG-25', 'TW-TG-50']
power_range_kw: [3, 25]
variant_count_approx: 4
period_start_year: 1965
period_end_year: None
drive_type: Electric / Hydraulic
construction: Compact steel, worm gear, band brake
Common Failures:
- • Worm gear wear
- • Band brake deterioration
- • Motor moisture ingress
Service: Standard tugger winch maintenance.
Spares: Towimor Torun. Lead time: 2-4 weeks Europe.